Condition monitoring software with built-in analytics.

Using artificial intelligence, the new Alfa Laval Analytics for online condition monitoring helps hygienic industries prevent unplanned downtime, extend the lifetime of valuable assets and reach sustainability targets.

“This is a big step for the hygienic industries. Our new Alfa Laval Analytics solution detects potential machine faults before they occur and helps diagnose the root cause. In close dialogue with our customers, we have developed an easy-to-use and reliable solution that brings peace of mind and keeps equipment at peak performance at all times,” said Torsten Pedersen, Head of Connectivity and Monitoring at Alfa Laval Fluid Handling.

Alfa Laval Analytics is a value-adding feature that can be added to all new and existing pump installations from the company. The solution includes a one-year subscription, including online installation, training in using the dashboard and ongoing support. Alfa Laval Analytics collects and analyzes pump vibration data around the clock. The philosophy behind the development of the AI-based solution has been to create peace of mind for plant operators and management. Analytics provides a clear and intuitive overview of the health condition of the equipment through a simple dashboard. Green for ok, yellow for pay attention, orange for warning and red for immediate action.

“No matter where they are and regardless of time, operators and plant managers can check plant status in their pocket. All it takes is a glance on the app dashboard to check the health status of the pumps and take action if needed to prevent costly downtime”, added Torsten.

He explained that Analytics not only detects faults but also pinpoints the likely causes of the problem, which can, for instance, be related to misalignment of the pump installation, potential process improvements or mechanical faults.

“The diagnostics capabilities of the Analytics tool make it much easier for operators and technicians to locate the problem fast and fix it before any damage is done. When running Analytics, we can even extend the warranty on equipment if the pumps are monitored continuously and if inspection and repair recommendations are followed”, concluded Torsten.

With its ability to predict failure and identify parts that need repair or replacement, Analytics paves the way for implementing predictive maintenance strategies that eliminate extra costs and prevent unplanned downtime.

At the same time, Analytics supports the sustainability agenda by allowing plants to do more with less. By keeping assets running flawlessly at all times, Analytics enhances energy efficiency and helps reduce carbon emissions.